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Research Papers: Design and Analysis

J. Pressure Vessel Technol. 2017;139(6):061201-061201-12. doi:10.1115/1.4037564.

Bellows structure is used to absorb the thermal expansion maintaining the boundary of the inside to outside, and it is applied to constitute the containment vessel (CV) boundary of the nuclear power plant. In this study, in order to develop the evaluation method of the ultimate strength of the bellows structure subject to internal pressure beyond the specified limit, the failure test and finite element analysis (FEA) of the bellows structure were performed. Several types of the bellows structure made of SUS304 were tested using pressurized water. The failure modes were demonstrated through the test of five and six specimens with six and five convolutions, respectively. Water leakage was caused by contact of the expanded convolution and the neighbor structure in the specimens with the shipping rod mounts. On the other hand, local failure as leakage in the deformation concentrated location and ductile failure as burst in the expanded convolution were observed in the specimen without shipping rod mounts. The maximum pressures in the test observed local and ductile failure were over ten times larger than the estimated values of the limited design pressure for in-plane instability by the EJMA standard. To simulate the buckling and deformation behavior during the test, the implicit and explicit FEA were performed. Because the inversion of the convolution accompanied by convolution contact observed in the test was too difficult a problem for implicit analysis, the maximum pressures in the step of solution converged were compared to the maximum pressures in the tests. On the other hand, explicit analysis enabled to simulate the complex deformation during the test, and the results were evaluated considering ductile failure to compare the test results.

Commentary by Dr. Valentin Fuster
J. Pressure Vessel Technol. 2017;139(6):061202-061202-19. doi:10.1115/1.4037042.

Linearized buckling analysis of functionally graded shells of revolution subjected to displacement-dependent pressure, which remains normal to the shell's middle surface throughout the deformation process, is described in this work. Material properties are assumed to be varied continuously in the thickness direction according to a simple power law distribution in terms of the volume fraction of a ceramic and a metal. The governing equations are derived based on the first-order shear deformation theory, which accounts for through the thickness shear flexibility with Sanders type of kinematic nonlinearity. Displacements and rotations in the shell's middle surface are approximated by combining polynomial functions in the meridian direction and truncated Fourier series with an appropriate number of harmonic terms in the circumferential direction. The load stiffness matrix, also known as the pressure stiffness matrix, which accounts for the variation of load direction, is derived for each strip and after assembling resulted in the global load stiffness matrix of the shell, which may be unsymmetric. The load stiffness matrix can be divided into two unsymmetric parts (i.e., load nonuniformity and unconstrained boundary effects) and a symmetric part. The main part of this research is to quantify the effects of these unsymmetries on the follower action of lateral pressure. A detailed numerical study is carried out to assess the influence of various parameters such as power law index of functionally graded material (FGM) and shell geometry interaction with load distribution, and shell boundary conditions on the follower buckling pressure reduction factor. The results indicate that, when applied individually, unconstrained boundary effect and longitudinal nonuniformity of lateral pressure have little effect on the follower buckling reduction factor, but when combined with each other and with circumferentially loading nonuniformity, intensify this effect.

Commentary by Dr. Valentin Fuster
J. Pressure Vessel Technol. 2017;139(6):061203-061203-11. doi:10.1115/1.4037808.

Shell structures are built using a number of welded curved panel parts. Hence, some geometrical imperfections emerge. These imperfections have a direct impact on structural behavior of shells during the external compressive loading. In this research, a field study was accomplished on the implementation of the storage tanks in a refinery site, and then the resulted imperfections were identified and categorized. The survey of imperfections revealed that imperfection resulted from deviation with respect to the vertical direction has the highest number in tank bodies. This imperfection experimentally modeled, and the buckling behavior of these tanks was evaluated under uniform external pressure. The cylindrical tanks were examined using finite element analysis, and results obtained were compared with experimental results. Investigation of finding results demonstrated that such imperfection has a significant role in reducing the number of circumferential waves in body of the tanks under uniform external pressure. Comparing the results obtained by estimation, American Society of Mechanical Engineers (ASME) code, experimental research, and finite element method (FEM) represented a considerable difference in the amount of buckling load. Results show that tanks with oblique body imperfections exhibit high initial strength against buckling due to the uniform external pressure.

Commentary by Dr. Valentin Fuster

Research Papers: Materials and Fabrication

J. Pressure Vessel Technol. 2017;139(6):061401-061401-10. doi:10.1115/1.4036852.

Interaction of fundamental torsional ultrasonic pipe guided mode T(0, 1) from defects caused by induction pressure welding (IPW) process is studied using three-dimensional (3D) finite element (FE) analysis validated by experiments. Defects are assumed as cross-sectional notches along the weld bond-line, and both surface-breaking and embedded features are considered. Results show that T(0, 1) mode reflection from weld defects is strongly influenced by features of the weld itself. However, with supplementary results such as the mode-converted flexural F(1, 3) and F(1, 2) modes and circumferential variation of T(0, 1) reflection, there is potential for an effective screening solution.

Commentary by Dr. Valentin Fuster

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